Our Moulding Processes
At our foundry, we specialise in multiple casting techniques selected to meet various manufacturing requirements. Our approach combines traditional and specialised methods to deliver high-quality metal components across various industries. We leverage green sand casting as our primary process, providing robust solutions for small to medium production needs augmented by molasses sand casting. These foundational techniques are complemented by our capabilities in shell moulding, CO2 cured and ester cured no bake/air set moulding processes, which allow us to tackle smaller production runs for large or intricate parts with exceptional precision and quality.
Green Sand Casting
A versatile and cost-effective traditional method, green sand casting uses clay-bonded sand to create reliable metal parts. This technique accommodates a wide range of metal alloys and part designs, providing consistent results for various manufacturing requirements.
Horizontal Casting Line
Horizontal Casting Line
Molasses Sand Casting
Utilizing molasses-based sand mixture, this method offers enhanced mold flexibility and superior performance for complex geometries. The process ensures excellent surface finish and ok dimensional accuracy, making it ideal for large volume production for simple and complex component production.
2 x Manual Moulding Lines
2 x Manual Moulding Lines
Core Making
Designed for precision casting of smaller components, shell cores uses resin coated sand. This method delivers exceptional dimensional tolerance and smoother surface finishes, perfect for high-quality part production.
2 x 3 Liters, Horizontal Core Shooters
1 x 5 Liters, Horizontal Core Shooter
2 x 3 Liters, Horizontal Core Shooters
1 x 5 Liters, Horizontal Core Shooter
CO2 Cured Moulding
Our CO2 cured moulding process enables rapid mold preparation for small production runs. By using carbon dioxide for quick curing, we can efficiently support rapid prototyping and low-volume manufacturing needs.
No Bake Moulding
Employing an advanced ester curing technique, this process provides enhanced mold strength and excellent dimensional stability. It is particularly optimal for creating complex, small to large metal components with tight tolerances.
Our diverse casting capabilities ensure we can meet your specific manufacturing requirements with precision, flexibility, and simpler tooling.